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Mechanical Design   2 min

How Metal Breaks Without Being Overloaded (Fatigue Explained)

A part can carry a load a million times and then break under a load it carried a million times before. Metal fatigue starts at a microscopic crack that grows a little every cycle until what is left can't hold.

The video shows crack initiation at a notch, the beach marks of growth, the final fracture, and the S–N curve engineers use to design for it.

In this video

  • Why cyclic loads break parts that static loads don't
  • Crack initiation, growth and final fracture
  • Stress concentration at notches and holes
  • The S–N curve and the fatigue limit